Hot-melt adhesive

Hot melt adhesive (HMA), also known as hot glue, is a form of thermoplastic adhesive that is commonly supplied in solid cylindrical sticks of various diameters, designed to be melted in an electric hot glue gun. The gun uses a continuous-duty heating element to melt the plastic glue, which may be pushed through the gun by a mechanical trigger mechanism, or directly by the user. The glue squeezed out of the heated nozzle is initially hot enough to burn and blister skin. The glue is tacky when hot, and solidifies in a few seconds to one minute. Hot melt adhesives can also be applied by dipping or spraying.

In industrial use, hot melt adhesives provide several advantages over solvent-based adhesives. Volatile organic compounds are reduced or eliminated, and the drying or curing step is eliminated. Hot melt adhesives have long shelf life and usually can be disposed of without special precautions. Some of the disadvantages involve thermal load of the substrate, limiting use to substrates not sensitive to higher temperatures, and loss of bond strength at higher temperatures, up to complete melting of the adhesive. This can be reduced by using a reactive adhesive that after solidifying undergoes further curing e.g. by moisture (e.g. reactive urethanes and silicones), or is cured by ultraviolet radiation. Some HMAs may not be resistant to chemical attacks and weathering. HMAs do not lose thickness during solidifying; solvent-based adhesives may lose up to 50-70% of layer thickness during drying.[1]

Contents

Glue sticks

Glue sticks are manufactured in several diameters for different glue guns. The most-used size has a diameter of 11 millimetres (0.43 in). Sticks are available in various lengths, from about 10 centimetres (3.9 in) up, although guns will accept sticks of any length. Thinner 7 mm (0.28 in) sticks are also used. Hot-melt and low temperature glue sticks are available for different types of guns, and some dual-use sticks melt at low temperatures but can be used at high temperatures without degradation. Hot melt adhesives are also available as granules, powder, slats, blocks, foils, ribbons, and solutions.

For household use, only a few types of stick are available, and they are more or less interchangeable. For industrial use, many types of sticks are available for special purposes, with the most common diameters being 12 mm (0.47 in), 15 mm (0.59 in), and 45 mm (1.8 in). Compositions resistant to plasticizers, usually based on polyamides, are needed for gluing PVC. Sticks have different open time and set time, varying from a few seconds to several minutes. The times depend on glue temperature, substrate, rate of heat loss from the glue mass, etc.[2] A range of values of viscosity and heat resistance of the bond are available.

Important properties

The hot-melt adhesives have a number of important properties, making them suitable for different applications:

Materials used

Hot glue sticks are usually based on one or more base material, with various additives. The composition is usually formulated to have glass transition temperature (onset of brittleness) below the lowest service temperature and a suitably high melt temperature. The degree of crystallization should be as high as possible but within limits of allowed shrinkage. The melt viscosity and the crystallization rate (and corresponding open time) can be tailored for the application. Faster crystallization rate usually implies higher bond strength. To reach the properties of semicrystalline polymers, amorphous polymers would require too high molecular weights and therefore unreasonably high melt viscosity; the use of amorphous polymers in hot melt adhesives is therefore usually only as modifiers and additives. Some polymers can form hydrogen bonds between the chains, forming pseudo-cross-links strengthening the polymer.[3]

The nature of the polymer and the tackifier additive influences the nature of mutual molecular interaction and interaction with the substrate; e.g. the EVA together with terpene-phenol resin (TPR) tackifiers display acid-base interactions between the carbonyl groups of vinyl acetate and hydroxyl groups of TPR, complexes are formed between phenolic rings of TPR and hydroxyl groups on the surface of aluminium substrates, and interactions between carbonyl groups and silanol groups on surfaces of glass substrates are formed.[4] Polar groups, hydroxyls and amine groups can form acid-base and hydrogen bonds with polar groups on substrates like paper or wood or natural fibers. Nonpolar polyolefin chains interact well with nonpolar substrates. Good wetting of the substrate is essential for forming a satisfying bond between the adhesive and the substrate. More polar compositions tend to have better adhesion due to their higher surface energy. Amorphous adhesives deform easily, tend to dissipate most of mechanical strain within their structure, passing only small loads on the adhesive-substrate interface; even a relatively weak nonpolar-nonpolar surface interaction can then form a fairly strong bond prone primarily to a cohesive failure. The distribution of molecular weights and degree of crystallinity influences the width of melting temperature range. Polymers with crystalline nature tend to be more rigid and have higher cohesive strength than the corresponding amorphous ones, but also transfer more strain to the adhesive-substrate interface. Higher molecular weight of the polymer chains provides higher tensile strength and heat resistance. Presence of unsaturated bonds makes the adhesive more susceptible to autoxidation and UV degradation and necessitates use of antioxidants and stabilizers.

The adhesives are usually clear or translucent, colorless, straw-colored, tan, or amber. Pigmented versions are also made. Materials containing polar groups, aromatic systems, and double and triple bonds tend to appear darker than non-polar fully saturated substances; when a water-clear appearance is desired, suitable polymers and additives, e.g. hydrogenated tackifying resins, have to be used.[5]

Increase of bond strength and service temperature can be achieved by formation of cross-links in the polymer after solidification. This can be achieved by using polymers undergoing curing with residual moisture (e.g. reactive polyurethanes, silicones), exposition to ultraviolet radiation, electron irradiation, or by other methods.

Resistance to water and solvents is critical in some applications. E.g. in textile industry, resistance to dry cleaning solvents may be required. Permeability to gases and water vapor may or may not be desirable. Non-toxicity of both the base materials and additives and absence of odors is important for food packaging.

Mass consumption articles, e.g. diapers and hygienic products, necessitate development of biodegradable HMAs. Research is being performed on e.g. lactic acid polyesters,[6] polycaprolactone with soy protein,[7] etc.

Some of the possible base materials are:[8]

The usual additives are:[34]

Fugitive glues and pressure sensitive adhesives can also be available in hot-melt form.

Additives and polymers containing unsaturated bonds are highly prone to autoxidation. Examples include rosin-based additives. antioxidants can be used for suppressing this aging mechanism.

Addition of ferromagnetic particles, hygroscopic water-retaining materials, or other materials can yield a hot melt adhesive which can be activated by microwave heating.[38]

Addition of electrically conductive particles can yield conductive hot-melt formulations.[39]

Glue gun specifications and usage

Glue guns come in low-temperature and high-temperature (hot-melt) versions. Low-temperature glue guns operate at approximately 250 °F (121 °C) and are well suited when high temperatures are undesirable, such as gluing lace and cloth. High-temperature guns operate at approximately 380 °F (193 °C) and produce a stronger bond. Dual guns have a switch for both low- and high-temperature use.

In addition to bonding surfaces together, hot-melt glue can be used to fill gaps, but the properties that allow gap-filling (high viscosity, high toughness, and so on) keep it from forming an adhesive film as thin and smooth as is possible with other adhesives. (For example, a wood joint properly made with hide glue may be invisible, marked only by a difference in grain at the seam line.) Bonds must be made quickly before the glue has time to harden. Usually it must be applied accurately with the glue gun, as it can not easily be spread, but it is always possible at any time to melt and spread the glue with a heat gun or a household clothes iron, which helps when bonding larger areas.

Surprisingly, hot-melt glue can be used to assemble and repair foam models as an alternative to foam-safe Cyanoacrylate or UHU POR adhesive. Due to the insulating properties of the foam the hot-melt glue remains sticky for much longer than when used on wood, metal or plastics.

Another development of glue gun technology allows the user to 'spray' an area with a semi-pressure sensitive hot melt adhesive. Using compressed air to force the adhesive at a controlled rate through a specially developed glue gun nozzle, a spiral pattern of adhesive is applied. The tackiness of the adhesive / open time is limited to just a few minutes, after which the adhesive will lose its tack, so coverage is limited.

Applications

References

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  4. ^ M. Nardin et al.Effects of the composition of hot-melt adhesives on their bulk and interfacial properties, Journal de Physique IV, Volume 3, 1993, p. 1505 doi:10.1051/jp4:19937235
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  9. ^ MSDS - Detailed View
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External links